Project management in the oil and gas industry minimizes risks such as schedule delays, cost overruns, and underperformance.

In recent years, the development of new fields and maintaining the high productivity of existing facilities in the oil and gas sector requires huge investments.

Gaining access to large loans and other sources of financing for oil and gas industry allows companies to introduce more efficient technologies and equipment to extract hard-to-reach resources from fields that were previously considered unprofitable.

Rising prices for hydrocarbons generally favor the development of such facilities, however, increasing competition for capital requires companies in the oil and gas sector to be more flexible and adaptable to new financial realities.

These risks often coexist with each other, requiring complex solutions. For example, any schedule delays result in cost overruns through increased facility maintenance costs and associated contract penalties.

Clearly, professional project management services are critical to success in the highly competitive oil and gas industry.

The real situation with hydrocarbon reserves makes oil and gas projects one of the most difficult to manage and finance.

This sector brings together an extremely wide range of financial, engineering and management solutions that must be applied flexibly in different climatic, economic, regulatory and political environments around the world.

Any unforeseen event, such as a delay in the delivery of drilling equipment or a ban on the supply of high technology to a foreign partner due to geopolitical issues, can easily destroy the fragile chains of an international project and jeopardize investments. The difficulties of managing oil and gas projects in today’s realities highlight the need for professional services in this area.

Financing, engineering, contracting, procurement, construction, marketing and other aspects of each project must be supervised by professionals with sufficient experience and knowledge. It should also be remembered that the success of any oil and gas project depends at least half on preliminary studies, such as natural reserves assessment, supply chain analysis, financial modeling, etc.

Phases of oil and gas project development

Project management in most cases is carried out from a standard algorithm that is adapted to the conditions of a particular project.

In any case, this process includes the initiation phase, planning, engineering support and execution, as described below.

In the initial stages of oil and gas project development, participants have a very vague idea of the final cost, but with each subsequent stage of planning, financial needs become more precise. This is due to a better understanding of the challenges, such as licensing, access to technology, insurance, and so on. At these stages, action plans and decisions are laid that will ensure the financial sustainability of the entire project in the future.

Project initiation and definition phase:

Although in the past the oil and gas industry could hardly be called innovative or high-tech, today many new investment projects are inextricably linked with the introduction of new technologies that make it possible to successfully exploit hard-to-reach fields.

New business opportunities that open up as a result of rising world prices for hydrocarbons, geopolitical changes or technical breakthroughs form the basis for the initiation of major projects in this sector.

Regardless of the reasons for developing a new project and the motivation of investors, each project (oil well, refinery, LNG terminal, liquefied natural gas plant) must be well justified.

Comprehensive research conducted in the pre-investment stage allows sponsors to confidently move forward to the next phases of the project.

Project initiation refers to any form of proposal, theoretical substantiation of future investments. Of course, at this stage, the participants do not have a clear idea of the future investment needs, cash flows, funding schedules and payback periods of the project. This uncertainty is aggravated by the fact that prices for oil, oil products and natural gas are characterized by extreme volatility, being highly dependent on the geopolitical situation and on the phase of the global economic cycle.

Therefore, the project will take on a clearer shape in the next phases, when the participants will draw up a certain budget and propose optimal financing models.

The definition of an oil and gas project is aimed at gradually narrowing the number of investment options, clarifying the parameters and financial needs of the project. A critical role at this stage is played by professional engineering services, laying the foundation for choosing the right technology, equipment and technical solutions.

During the first phase of project development, participants will have to resolve issues such as the supply of materials, the acquisition of technology, logistics and markets. It is important to correctly distribute the risks between the parties, which is laid down in the contractual structure.

Detailed design and engineering phase:

It is important to note EPC contracting (Engineering, Procurement, Construction), which is widely used in capital-intensive projects.

This is a comprehensive contracting approach that makes it easy to implement technically complex ideas by attracting experienced contractors.

A clear project framework, defined by the participants in the previous stages, allows the company to formulate technical requirements and start negotiations with engineering firms. Design activities, including field studies, environmental monitoring and other aspects, will allow the EPC contractor to select and purchase materials and equipment. During this phase, significant changes in the project budget can be expected, as engineers may encounter unforeseen difficulties.

Accordingly, after the end of the engineering phase, the participants can proceed to the selection of specific financial mechanisms for the future project, better understanding the investment needs and the schedule for spending funds.

The results of these studies will be required by potential lenders when making a decision on issuing a loan, especially when it comes to project finance (PF).

The soundness of the engineering decisions made during this phase has a significant impact on the success of the project and its financial viability. For this reason, many companies prefer to entrust the development of oil and gas projects to specialized companies with relevant experience.

Tenders, procurement and construction

Tendering and equipment procurement activities are time consuming and require highly experienced specialists.

In this phase, it is important to find the most suitable suppliers, select certain types of equipment and their modifications for a particular project, conduct multi-stage negotiations and conclude contracts on suitable terms.

Since the oil and gas industry is largely internationalized, there may be tenders involving companies from dozens of countries.

The complexity of technical, logistical and commercial decisions in such projects requires a professional approach to procurement.

Given the complexity and long lead times of modern oil and gas projects, the equipment procurement phase can be carried out in parallel with the construction phase. As new batches of equipment are purchased and delivered, construction teams will continue to install it and prepare the facility for commissioning.

Along with these activities, separate teams of specialists can carry out inspections, equipment adjustments and personnel training.

The procurement and construction phase is considered one of the longest and most complex. More than 70% of project costs come from equipment and installation, so the cost of any mistake at this stage is potentially high. In addition, investors and lenders strictly control the implementation of each planned stage of construction, often tying further funding to these milestones.

Putting the facility into operation:

The scope and nature of the work associated with the commissioning of the project, largely depends on the type of project and its purpose.

For example, an important stage in the commissioning of gas pipelines is pressure testing, checking the quality of connections, etc.

High-tech equipment of oil refineries is checked according to their protocols, with the involvement of the equipment manufacturer and independent experts.

There are certain safety standards that a project must meet in order to receive approvals. Among the goals of this phase is to ensure the safety of the object, as well as to check it for compliance with the requirements of the customer.

The latter is related to the achievement of planned productivity and, therefore, to the generation of cash flows sufficient to repay the project debt.

Given the scope of the tasks, the commissioning phase can stretch over several months, depending on the type and scale of the project.

Sometimes this phase is coincides with construction, when some teams install the equipment, while others check it and make final adjustments. All this requires careful planning, considering the complexity of the facilities and the potential fire and environmental risks (especially for offshore petroleum projects).

It should be noted that in project finance schemes, the peak of indebtedness usually occurs in this phase. Consequently, by the time the facility is put into operation, the risks increase. Good project management is especially important to this phase.

Professional management of oil and gas projects

The construction of liquefied natural gas plants presents a huge investment opportunity for energy companies in Europe, the Middle East, North Africa and Latin America.

The cheapening of technologies and equipment for liquefying natural gas and transporting LNG makes this type of fuel more and more attractive to consumers around the world.

LNG demand and production are expected to rise in the coming years, which will contribute to significant savings in many sectors and an acceleration of the global economy.

Morgan Stanley research shows that massive investments in new terminals, ships and liquefied natural gas plants will soon pay off. According to the agency’s estimates, the new capacity will lead to global growth of this market by 50% by 2025.

CP Finance UK Finance offers financing and construction of liquefied natural gas plants under an EPC contract.

For over 20 years our specialists have been offering financial and innovative solutions in the energy sector for private companies and government customers.

In this article, you will learn more about the prospects for investments in LNG plants, new technologies for the production of liquefied natural gas and our opportunities.

Liquefied natural gas plants: new investment opportunities

Liquefied natural gas is a non-corrosive, odorless cryogenic liquid made up of 90% methane.

Liquefied natural gas is a revolutionary fuel that could spur global economic growth over the next decade. It is becoming a more affordable fuel thanks to the development of technologies and the groeth of an extensive infrastructure for the production, transportation and regasification of LNG.

The LNG industry value chain consists of four links:

• Extraction of natural gas.
• Purification and liquefaction.
• Transportation.
• Regasification.

upon extraction, natural gas is transported via pipelines to liquefied natural gas plants, where it undergoes preliminary treatment.

This treatment removes all liquids and other components that may freeze (propane, butane, ethane, carbon dioxide and water). Then the gas is converted into a liquid state by deep cooling at atmospheric pressure, during which the volume is reduced by 600 times.

The resulting product is loaded onto LNG carriers, which are equipped with refrigeration and insulation systems to store and maintain the liquid state of the gas until it reaches the port of destination (LNG terminal).

The gas that evaporates during transportation is used as fuel.

In an LNG terminal, liquefied gas is vaporized during the heating process. The terminals have storage tanks that provide a continuous flow of gas into pipelines and cover peaks in demand.

Finally, after pressure regulation, natural gas is pumped into the main gas pipeline and sold to distributors or directly to power plants and large industrial consumers.

In some cases, liquefied is supplied to consumers by specially equipped tank trucks.

The importance of LNG for the global economy

In recent years, hydraulic fracturing has revolutionized the US energy sector, making the country the largest exporter of energy for the first time.

However, until recently, the role of liquefied natural gas plants in the global economy was small due to the technical difficulties associated with transporting and storing this flammable gas.

Experts predict that cheap LNG exports in the coming years will reduce energy prices in Europe and Asia, thereby stimulating the energy sector and commodity markets.

In the late 1990s, concerns about oil shortages arose in developed countries. The emergence of hydraulic fracturing technology, which is used to release gas and oil under high pressure, has radically changed the situation in the energy market.

Natural gas prices have declined 80% since the mid-2000s, largely driven by exponential growth in shale gas production in North America.

Thanks to the boom in shale gas, coal consumption has fallen in half and CO2 emissions have fallen by 25%.

This is despite the fact that in those years it was very difficult to transport and store natural gas, and the main share of gas exports fell on expensive gas pipeline systems.

The situation changed with the advent of LNG: natural gas became liquid and it is now very easy to transport it by tanker trucks or ships. For this reason, experts are talking about big changes in the energy market, opening up investment opportunities for the next few years.

Economic implications of increased LNG production

Building new liquefied natural gas plants could forever change the gas market and the energy companies that make money from it.

The LNG industry will affect the following companies:

• Engineering companies (EPC contractors).
• Transport companies (including ship owners).
• LNG equipment manufacturers.
• European chemical manufacturers.
• Other gas consumers.

Engineering and construction companies will clearly benefit from the introduction of the new fuel, as multibillion-dollar LNG production, transportation and regasification projects are under way around the world.

Industrial equipment manufacturers receive orders for new equipment and everything related to it. This represents a potential growth of 50% over the next five years over the previous decade.

Finally, chemical companies and other industrial gas consumers will benefit from reduced energy costs.

This will affect regional markets and change the direction of energy-intensive product flows.

The switch to LNG could put more pressure on other sectors, including those dependent on coal. Coal carriers may face a 5% decline in revenue in 2020 as more customers switch from coal to gas.

It should be noted that the construction of LNG plants around the world has a positive impact on the environment. Liquefied natural gas offers an alternative with lower CO2 emissions compared to solid fuels. However, the environmental benefits of switching to LNG vary greatlu.

Supply chain efficiency is key as distribution factors such as methane leakage can reduce these benefits.

Investment risks: In the LNG industry, long-term contracts are the main mechanism for ensuring coordination between all parts of the value chain.

Such coordination is necessary because the production capacity of Liquefied natural gas plants is in many ways limited by the capacity of transport systems.

The liquefied natural gas industry has a high level of investment risk due to the small number of alternative uses for LNG plants, terminals and ships, as well as the high volume of investments. Until now, there is high uncertainty about large LNG projects.

The risk factors for the construction Liquefied natural gas plants are as follows:

• Product prices are falling faster than costs.
• Concerns about security of demand (risk of recession).
• Conflicts in the distribution of gas supplies.
• Financial obstacles of all kinds.
• Environmental problems.
• Political tensions.

Uncertainty complicates the process of making investment decisions, since it is not known how much capacity will be commissioned in the coming years.

The risk is clear when you look at the delays that some companies face.

These delays are due to financial, environmental, social, regulatory and political issues. The planning, construction and commissioning times for LNG plants sometimes reach 4-6 years. During this time, the economic situation, demand and production can change significantly, so investors need accurate forecasts.

Liquefied natural gas plants: projects technology

Liquefied natural gas production is a proven technology that has been successfully used in the energy sector for many years.

Typically, an Liquefied natural gas plants consists of the following elements:

• Gas pre-treatment and liquefaction line.
• LNG production equipment.
• Protected gas storage tanks.
• Equipment for loading gas carriers.
• Auxiliary systems.

The transformation of natural gas into a liquid state is carried out in several stages. In the first stage, impurities (primarily carbon dioxide and minimal residues of sulfur compounds) are removed.

Then water is removed, which can turn into crystals and damage the system.

The next stage is the removal of heavy hydrocarbons, after which mainly methane and ethane remain. Recently, for the purpose of complex gas purification from moisture, carbon dioxide and heavy hydrocarbons, the adsorption method of deep gas purification on molecular sieves has been used. The gas is then gradually cooled by passing through several heat exchangers (evaporators).

Purification and fractionation are carried out, like most cooling processes, under high pressure.

The temperature is reduced to -160C using refrigeration cycles. Under these conditions, natural gas becomes a liquid at atmospheric pressure.

The construction of LNG plants begins with the selection of the most suitable technology.

There are currently seven LNG production technologies in use worldwide, including AP-C3MR, AP-X, AP-SMR, MFC, PRICO, DMR, Liquefin and Optimized Cascade.

However, Air Products remains the industry leader.

The AP-SMR, AP-C3MR and AP-X processes developed by this company account for over 80% of the market.

The only competitor for these processes is Optimized Cascade technology from ConocoPhillips.

AP-SMR (single mixed refrigerant) is traditionally used for onshore LNG plants, typically with a capacity of up to 1 million tons per year per line. Several separate lines are needed to increase the capacity of the plant. A feature of the AP-SMR is a unified automated system that simultaneously controls several gas turbines. The use of a mixed refrigerant increases the efficiency of heat exchange.

AP-C3MR is often used in the construction of LNG plants.

This technology accounts for the vast majority of the world’s liquefied natural gas production capacity. The AP-C3MR process uses two separate refrigerant cycles. The propane cycle is designed to pre-cool natural gas and partially dilute the refrigerant, and in some cases remove fuel gas (used for plant needs), while the mixed refrigerant cycle is used to liquefy and sublimate natural gas.

C3MR is a proven technology, proven over decades, making it suitable for many onshore plants. For floating LNG plants, this technology looks less attractive due to the large supply of propane, especially when kettle-type heat exchangers are used. Storing propane requires an increased strength tank where the working fluid is stored.

Since the C3MR process in floating LNG plants is of low appeal, Air Products has developed the more efficient AP-X technology (which is used in a number of large production lines in Qatar). An external nitrogen cycle is used to liquefy natural gas. Compression of nitrogen refrigerant is performed in three stages, which helps to optimize the process when there are significant fluctuations in natural gas flow.

The above technologies for the production of liquefied natural gas, as a rule, are used for the production of large volumes intended for further export.

Low-tonnage LNG plants also have a high development potential, meeting the demand of individual enterprises.

Estimated cost of building LNG plants

The gas industry is characterized by significant investment in infrastructure, unlike other solid or liquid energy sources that are easy to store and transport without an increased risk of loss.

The fact that natural gas is difficult to extract and transport via gas pipelines to the consumer’s boiler has slowed the development of the sector for many years.

It would seem that these disadvantages are not inherent in LNG, since it is transported in liquid form by sea like oil, without pipeline restrictions. But the fact that it must be liquefied and stored at low temperatures makes it difficult to handle and requires strict safety regulations.

Consequently, the LNG value chain also requires large investments.

Today, we see a reduction in capital costs at all links of the chain, including the production of LNG. This is happening both as a result of improving technologies and increasing capacities, and as a result of increased competition between technology and equipment suppliers, shipyards, etc.

Over the past 10 years, the cost of capital per unit of production at liquefied natural gas plants has decreased by 25%, for LNG tankers this figure has dropped by 35%, and at regasification terminals by 20% over the same period.

The cost of LNG plants can vary widely.

Building an LNG plant in Norway is not the same as implementing a similar project, for example, in Nigeria. Obviously, the availability of engineers, trained personnel, workshops and logistics services plays an important role.

Building a liquefied natural gas plant or receiving terminal near an existing port is not the same as building tens of kilometers from the sea coast. Floating LNG plants require a specific approach.

The approximate investment amounts given below are only averages and can vary greatly depending on the project conditions.

In the late 2000s, building an LNG plant from scratch with an estimated capacity of 8 million tons per year (MTPA) cost $ 1.5-2 billion.

Of this amount, 50% was for engineering design, construction and installation, 30% for the purchase of equipment, and the remaining 20% ​​for building materials.

The previous example refers to large LNG plants designed to supply large existing markets.

On the other hand, when a company is about to open up a new market or cover an emerging shortage in a small market, it makes sense to build a smaller plant with the prospect of future expansion.

Building LNG plants with a lower capacity is more expensive in terms of MTPA.

Thus, a plant with a capacity of 4-5 million tons of LNG per year at the end of the 2000s cost about $ 1 billion.

Due to the reduction in the cost of technology and equipment, the cost of liquefied natural gas plants has dropped significantly, and the scale of projects has increased.

Our services in the field of construction of LNG plants

CP Finance UK Finance offers a full range of services in the field of financing and construction, modernization and expansion, maintenance and operation of liquefied natural gas plants in Europe, Latin America, North Africa and the Middle East.

Services include:

• Feasibility study and financial modeling.
• Development of a general project and detailed design.
• Design and manufacture of customized LNG equipment.
• Construction and commissioning.
• Consultations during the operation of the plant.
• Modernization and expansion.

Cooperation with CP Finance UK Finance brings clear benefits to our customers in the form of favorable financing conditions, cost-effective production, high reliability, long equipment life and a quick return on investment.

We can design the optimal workflow for your business in order to simplify your LNG production scheme, saving on future plant expansion. A tailor-made approach contributes to reduced feed gas consumption, stable operation at low pressure and other benefits.

CP Finance UK Finance and partners help major energy companies around the world to achieve their goals.

In recent years, the EPC contract has become the most common form of cooperation in the construction of large-scale facilities such as LNG plants and terminals.

The advantage of an EPC contract for investors is that a single professional contractor performs all the work and bears full responsibility for the implementation of the project.

Contact us at any time to learn more about the construction of LNG plants under the EPC contract.

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